Many of the tools you’ll require for building in all types of metal are those common to steel boat building, so we’ll look at this list first. Later, we’ll follow up with information on the additional tools you’ll require for building in aluminum.
If you have more-than-adequate funds, no doubt you’ll find many exotic and expensive labor-saving devices to keep you happy. Fortunately for the rest of us, a modern metal boat can be built with relatively few inexpensive tools, most of which are readily available in all parts of the world. The metal used to build steel or aluminum boats is relatively thin, so it can be easily handled, cut, formed, and welded. Many tools are common to the three main metals. The few specialized tools required by each type are available and familiar to those who possess the necessary skills to work with that particular material.
A check of the yellow pages of your telephone directory will provide sources for all the tools and equipment you need. Another source is the “For Sale” sections of local newspapers. Perhaps a “Wanted” advertisement in the correct classified section will bear fruit. Flea markets, jumble sales, and yard or garage sales, are all good sources of reasonably priced tools.
In the case of radius-chine hulls, we recommend that you have the relatively small amount of radius plating rolled by a professional metal shop. This service is available in most areas.
Our plans include details of tools that you can make yourself. Most builders make many of their metal-handling tools, often inventing new ones as required. A simple tool that you can make yourself will serve well to bend deck beams, the stem, and other smaller parts that need to be formed. This bending device is made up of a suitably powerful hydraulic jack and a simple H-frame formed from angle bar.
Included in the list of small tools you’ll need, are a variety of metalworking hammers and mallets, (including chipping hammers), an assortment of clamps (some of which you can make yourself), bolt cutters, a metalworker’s vice and a selection of sawhorses. A good portable drill is essential and a drill press will be useful. You’ll need a large selection of high-quality metal bits, cold chisels, and metal files. Other tools include a bench grinder, a crimper, a power hacksaw, a jig saw, a straightedge, and tin snips.
